Repair and modernization of press equipment
Ремонт и модернизация прессового оборудования
Repair and modernization of press equipment

Repair and modernization of press equipment

The INTERMASHSTROY company carries out repair and modernization of heavy hydraulic presses of various degree of complexity. The experience and knowledge of our specialists will not only allow to fully restore its functional qualities, but also bring Your equipment to the modern technical level. The proposed modernization volumes will turn Your worn press into an updated, modern, high-performance machine.

Our team are specialists who have accumulated many years of experience in the design and manufacture of heavy hydraulic presses at the Kolomna Heavy Machine Tool Plant, which one of the areas has always been the design and manufacture of unique press equipment.

Modernization of presses is made according to requirements of modern technologies of manufacturing of products on the press equipment, degree of modernization is defined by the Customer.

  The proposed scope of modernization of heavy and unique hydraulic presses:

  1. Increasing the power parameters of the units;
  2. Improving the accuracy of the press parameters;
  3. Increase press productivity;
  4. Equipping of presses with auxiliary mechanisms for automation of technological processes.

 

 List of works:

  1. Technical expertise of equipment with recommendations;
  2. Preparation of technical specification;
  3. Execution of design works on modernization and reconstruction;
  4. Production in metal of a repair set of units and parts with the subsequent test at factory and at the customer according to the program;
  5. Carrying out the supervision of installation or installation works;
  6. Pre-commissioning activities;
  7. Training of Customer's personnel;
  8. Putting the equipment into commercial operation with registration of the necessary document.

 

The INTERMASHSTROY company carries out repair and modernization of serial and unique press equipment. Our experience and knowledge guarantee the achievement of assigned tasks with minimal costs.

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The list of equipment manufactured at the Kolomna Heavy Machine Tool Plant:

  EXTRUDING PRESSES

Denomination

Model

Force MN

Pressing speed, mm / s

Diameter of ingot, mm

Length of ingot, mm

Weight, ton

1.

Press for production of pipes made of copper

ПА8340

10

2…200

85…180

100…300

240

 

2

Press for production of pipes made of copper

ПА8340Р

10

0,2…25

85…181

100…301

240

3

Press for production of pipes made of aluminium

П8742БМ

16

0,2…30

150…200

450…800

370

4

Press for production of pipes made of aluminium (reverse pressing)

П8842

16

0,2…40

150…200

450…800

135

5

Press for production of pipes made of steel

П8742А

16

400

100…150

400…600

305

6

Press for production of pipes made of copper

П8742

16

2…80

150…250

3000…700

650

7

Press for production of pipes made of copper

ПА8742Ц1

16

2…150

150…250

300…700

650

8

Press for production of pipes made of steel

 

20

400

140…180

600…700

380

9

Press for production of profiles made of aluminium

 

25

0,2…28

195…245

400…840

520

10

Press for production of bars made of copper

 

25

2…80

180…280

300…800

800

11

Press for production of bars made of copper

ПБ8744П

25

2…150

180…280

300…800

800

12

Press for production of pipes made of aluminium

П8745

31,5

0,2…30

250…280

400…850

530

13

Press for production of pipes made of steel

П8145А

31,5

2…400

180…250

700…900

520

14

Press for production of pipes made of copper

 

31,5

2…60

200…360

300…900

960

15

Press for production of pipes made of copper

ПА8745П-1

31,5

2…150

200…360

300…900

960

16

Press for production of profiles made of aluminium

 

35

0,3…25

215…300

600…1040

563

17

Press for production of profiles made of aluminium (reverse pressing)

КП535ф2

35

0,2…30

250…410

500…1200

620

18

Press for production of bars made of copper

ПА649А

50

2…150

300…420

300…1000

1200

 

ISOSTATIC PRESSES

Denomination

Model

Force, МН

Working space diameter, mm

Working space height, mm

Working pressure, MPa

Working temperature, С

Weight, ton

1

Hydrostat

КП650

50

450

1200

310

 

30

2

Gasostat

ЯО615

50

320

1000

200

1200

75

3

Hydrostat

КП651

100

650

1000

310

90

65

4

Gasostat

ЯО6016

125

485

1800

200

1200

223

5

Hydrostat

ЯО6012

160

1000

1800

200

 

180

6

Gasostat

ГУ40

400

1300

1500

150

1200

836

7

Hydrostat

Г63

630

1500

1500

350

 

942

 

HYDRAULIC SHEET-STAMPING PAD PRESSES

Model

Force, MN

Deforming pressure, MPa

Length of working table, mm

Width  of working table, mm

Height of stamped part, mm

Number of tables

Weight, ton

1

КП569

50

200

Ф800

200

1

80

2

КП393

60

100

1130

600

100

2

70

3

КП653

150

60

2500

1200

200

2

450

4

ЯО6017

240

100

2100

1330

250

4

1250

5

ЯО6017А

240

100

2100

1330

250

4

1250

6

ЯО6017Б

249

100

2100

1330

250

4

945

 

HYDRAULIC SHEET-STAMPING DIAPHRAGM PRESSES

Model

Force, MN

Deforming pressure, MPa

Length of working table, mm

Width  of working table, mm

Height of stamped part, mm

Number of tables

Weight, ton

1

КП570

300

60

2500

1600

350

2

230

2

КП623

400

100

3000

1200

250

2

350

3

ЯО6019

600

100

4200

1415

250

2

420

 

PRESSES OF HYDRAULIC TESTING OF PIPES

Model

Pipe diameter, mm

Pipe length, m

  Number of positions

Test pressure, MPa

Capacity, pcs / h

Weight, ton

1

КП611

19…114

5…10

2

20

200

50

2

КП146

48…146

5,5…11,5

1

125

100

250

3

КП536

114…324

5…13

1

125

100

280

4

КП547

219…530

11,7

1

34

90

300

5

КП669

245…600

8…13

1

47

80

260

6

КП9344

1220…1620

11…11,5

1

25

15

450

 

Also the INTERMASHSTROY company is engaged in repair and modernization of the press equipment of production of the Odessa plant of presses; the Dnepropetrovsk plant of presses; Yamasui, Japan, other serial and unique presses.


Our projects:

Additional Info

  • Year of project completion 2012
  • Customer ОАО «ЧЕПЕЦКИЙ МЕХАНИЧЕСКИЙ ЗАВОД» (JSC "CHEPETSKY MECHANICAL PLANT")

Additional Info

  • Year of project completion 2016
  • Customer ООО «Baku Steel Company», г.Сумгаит («Baku Steel Company Ltd.», Sumgait)

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